High-Energy Venturi Scrubbers Manufacturers
Mathesis Engineers Venturi Scrubbers utilize high-velocity differential energy to atomize scrubbing liquid into ultra-fine micro-droplets, capturing sub-micron particulate matter, sticky dust, and condensable vapors with extreme efficiency.
Venturi Scrubbers are high-energy wet collection systems designed specifically for collecting fine dust particles, sub-micron particulates, tar, and sticky fumes that choke conventional packed towers. Mathesis Engineers manufactures fixed and adjustable throat Venturi Scrubbers.
By accelerating gas streams to high velocities through a constricted throat section, the kinetic energy shatters injected scrubbing liquid into millions of micro-droplets, impinging upon and capturing even sub-micron solid particles.
Dust-laden hot gas enters the converging throat section of the Venturi where gas velocity accelerates rapidly (up to 50 - 150 m/s). Scrubbing liquid is introduced at the throat inlet.
The extreme gas velocity atomizes the liquid stream into fine droplets. High momentum differential causes dust particles to collide with and embed inside the liquid droplets. The agglomerated droplets then enter an cyclonic separator vessel where centrifugal force separates the heavy liquid-particle slurry from clean gas.
Sub-Micron Particle Capture
Capably collects solid particulate matter down to 0.5 microns with high collection efficiency.
Handles Sticky & High-Temp Gas
Quenches hot gases up to 1000 °C while handling sticky, tacky, or hygroscopic dust without clogging.
Adjustable Throat Mechanism
Variable throat damper maintains optimum pressure drop and collection efficiency during gas flow fluctuations.
Integrated Cyclonic Separator
Tangential cyclonic separator ensures complete liquid droplet removal prior to stack discharge.
- High-temperature kiln and roaster exhaust gas cleaning and dust quenching.
- Fly ash and particulate capture from industrial boilers and incinerators.
- Removal of tar, sticky resin dust, and carbon black from chemical off-gases.
- Fertilizer, phosphate, and metallic ore processing plants.
44+ Years of Engineering Experience
With over four decades of experience, Mathesis Engineers specializes in the design, engineering, fabrication, and commissioning of customized process equipment for diverse process industries.
Customized Engineering Solutions
Every Venturi Scrubbers is engineered based on customer process parameters, operating conditions, material requirements, and project specifications.
Complete Mechanical Design
Our engineering team develops complete mechanical designs supported by practical manufacturing expertise and chemical engineering understanding.
Quality Manufacturing & Inspection
Equipment is fabricated under controlled manufacturing practices with third-party inspection whenever specified, ensuring compliance with ASME, IS, and international standards.
Comprehensive Project Support
From process engineering and fabrication to testing and commissioning support, we deliver customized process equipment solutions designed to meet customer requirements.