Packed Bed Wet Scrubbers Manufacturers in India
Mathesis Engineers Packed Scrubbers are designed for continuous removal of corrosive fumes, acidic vapors, soluble gases, and odorous emissions. Built with heavy-duty corrosion-resistant materials and engineered packing beds, our scrubbers deliver up to 99.5%+ pollution control efficiency.
Packed Bed Wet Scrubbers are counter-current gas washing systems designed to neutralize acid fumes, toxic vapors, and odorous exhaust streams before environmental release. Mathesis Engineers designs vertical and horizontal packed scrubbers custom-built for industrial chemical plants.
Equipped with high-performance packing media, non-clog spray nozzles, chevron demisters, integrated recirculation tanks, and automated pH dosing systems, our scrubbers ensure continuous regulatory compliance with low maintenance overheads.
Contaminated exhaust fumes enter the lower section of the packed vessel and rise through a bed of random packing media. Neutralizing scrubbing liquor (such as Sodium Hydroxide, Sodium Hypochlorite, or Water) is continuously recirculated and sprayed over the top of the bed.
As liquid flows downward over the packing surface, it reacts chemically with acidic or toxic gas molecules. The clean gas passes through a mist eliminator to remove entrained liquid droplets before discharging cleanly into the atmosphere.
99.5%+ Scrubbing Efficiency
Provides maximum gas-liquid interfacial surface for complete chemical neutralization of acidic fumes.
Non-Clogging Spray Nozzles
Wide-orifice spiral spray nozzles prevent scale buildup and maintain continuous uniform liquid distribution.
Automated pH & ORP Control
Integrated sensors auto-inject dosing chemicals to maintain optimal neutralization rates automatically.
Durable Chemical Metallurgy
Constructed using PP, FRP, PVDF, SS316L, or Hastelloy tailored to exact fume chemistry.
- Scrubbing HCl, H2SO4, HNO3, and HF fumes from chemical reaction kettles and pickling tanks.
- Chlorine (Cl2) emergency absorption systems for gas cylinder storage bays.
- Ammonia (NH3) and Hydrogen Sulfide (H2S) odor control in effluent treatment plants (ETP).
- Solvent vapor abatement and VOC removal in pharmaceutical manufacturing.
44+ Years of Engineering Experience
With over four decades of experience, Mathesis Engineers specializes in the design, engineering, fabrication, and commissioning of customized process equipment for diverse process industries.
Customized Engineering Solutions
Every Packed Scrubbers is engineered based on customer process parameters, operating conditions, material requirements, and project specifications.
Complete Mechanical Design
Our engineering team develops complete mechanical designs supported by practical manufacturing expertise and chemical engineering understanding.
Quality Manufacturing & Inspection
Equipment is fabricated under controlled manufacturing practices with third-party inspection whenever specified, ensuring compliance with ASME, IS, and international standards.
Comprehensive Project Support
From process engineering and fabrication to testing and commissioning support, we deliver customized process equipment solutions designed to meet customer requirements.