Custom Skid-Mounted Pilot Plants Manufacturers
Mathesis Engineers designs and fabricates custom Skid-Mounted Pilot Plants and Demonstration Units for chemical process development, technology validation, catalyst screening, and scaling laboratory synthesis up to commercial production.
Pilot Plants are small-scale modular process systems built to simulate full-scale commercial manufacturing conditions. Mathesis Engineers delivers complete turnkey skid-mounted pilot plants incorporating reactors, distillation columns, evaporators, heat exchangers, pumps, instrumentation, and PLC automation.
Our pilot units enable chemical process companies and R&D centers to validate heat and mass balances, generate product samples, evaluate equipment metallurgy, and optimize operating parameters before investing in multi-million dollar commercial plants.
Pilot plants integrate all unit operations (reaction, distillation, evaporation, filtration, drying) onto compact structural steel skids.
Equipped with advanced sensors (temperature, pressure, flow, pH, density) and a centralized SCADA/PLC control system, the pilot unit records real-time thermodynamic data during continuous or batch campaigns, proving process viability.
Turnkey Modular Skid Architecture
Fully pre-piped, pre-wired, and factory acceptance tested (FAT) on a rigid structural steel skid for rapid site plug-and-play installation.
De-Risk Commercial Scale-Up
Generates reliable kinetic and thermodynamic data to optimize full-scale commercial plant sizing.
Full PLC / SCADA Automation
Automated recipe control, trend logging, safety interlocks, and remote monitoring capability.
Flexible Multipurpose Design
Reconfigurable piping manifolds and interchangeable vessels handle multiple reaction chemistries.
- R&D process validation for new Active Pharmaceutical Ingredients (APIs).
- Specialty chemical, polymer, and bio-fuel technology demonstration plants.
- Solvent recovery and zero liquid discharge (ZLD) feasibility testing.
- Catalyst performance evaluation and kinetic studies.
44+ Years of Engineering Experience
With over four decades of experience, Mathesis Engineers specializes in the design, engineering, fabrication, and commissioning of customized process equipment for diverse process industries.
Customized Engineering Solutions
Every Pilot Plants is engineered based on customer process parameters, operating conditions, material requirements, and project specifications.
Complete Mechanical Design
Our engineering team develops complete mechanical designs supported by practical manufacturing expertise and chemical engineering understanding.
Quality Manufacturing & Inspection
Equipment is fabricated under controlled manufacturing practices with third-party inspection whenever specified, ensuring compliance with ASME, IS, and international standards.
Comprehensive Project Support
From process engineering and fabrication to testing and commissioning support, we deliver customized process equipment solutions designed to meet customer requirements.