Product Details

Roller Flakers feature two counter-rotating drums that are internally cooled with water or glycol. The molten feed is introduced into the nip between the two drums, where it solidifies rapidly onto both drum surfaces.

Scraper blades positioned on each drum continuously shave off the solidified material, creating high-purity flakes. The gap between the rollers is adjustable, allowing precise control over flake thickness and consistency.

FEATURES & BENEFITS

Roller Flaker Benefits

Double-drum setup increases throughput and film uniformity

Adjustable roller nip gap for precise flake thickness control

Hard-chrome plated or stainless steel rollers for chemical compatibility

Variable speed drive to optimize crystallization times

Fully enclosed vapor hood for toxic chemical isolation

Roller Flaker is engineered to meet specific industrial requirements. Contact our engineers for detailed capacity options and design codes.

Applications of Roller Flaker

Chemical & Fine ChemicalsContact and convective drying of bulk chemicals, polymers, pigments, filter cakes, and crystalline salts.

Pharmaceutical & API ManufacturingLow-temperature vacuum drying of heat-sensitive active pharmaceutical ingredients (APIs), sterile powders, and biologicals.

Agrochemicals & FertilizersMoisture removal and volume reduction from pesticide slurries, granular fertilizers, and agricultural chemical powders.

Food & NutraceuticalsGentle vacuum drying of botanical extracts, nutritional powders, herbal formulations, and food additives.

Wastewater Treatment & ZLDThermal drying and volume minimization of industrial effluent sludge, ZLD salt recovery, and solids cake dewatering.

MATHESIS ADVANTAGE

Why Choose Us as Your Roller Flaker Manufacturers, Suppliers, and Exporters?

44+ Years of Engineering Experience

With over four decades of experience, Mathesis Engineers specializes in the design, engineering, fabrication, and commissioning of customized process equipment for diverse process industries.

Customized Engineering Solutions

Every Roller Flaker is engineered based on customer process parameters, operating conditions, material requirements, and project specifications.

Complete Mechanical Design

Our engineering team develops complete mechanical designs supported by practical manufacturing expertise and chemical engineering understanding.

Quality Manufacturing & Inspection

Equipment is fabricated under controlled manufacturing practices with third-party inspection whenever specified, ensuring compliance with ASME, IS, and international standards.

Comprehensive Project Support

From process engineering and fabrication to testing and commissioning support, we deliver customized process equipment solutions designed to meet customer requirements.

Roller Flaker